Beer ingredients in 2020: What about barley?

Beer production compared to barley production

Questions about barley prices in the short term keep popping up and it is no small deal for breweries. However if Brewers Association members are going to sell 20 percent of the beer brewed in the United States in 2020 there’s a bigger conversation at hand.

Bart Watson and Chris Swersey only mentioned malt production in passing during their presentation at the American Hop Convention, because they were there to talk, obviously, about hops. They drew a contrast to how quickly hop farmers have reacted to growing demand from all brewers for what they refer to as “aroma” hops. They are planting different varieties and building out infrastructure. Swersey and Watson added considerable detail about both hops and barley in the current issue of New Brewer magazine, the publication for BA members.

… there is already increasing evidence that the demand for malt grown and malted specifically for all-malt beer production has not been met by domestic malsters. … Further, much of the malting capacity developed during the 20th century was capitalized and owned by large brewing companies and this continues today. This makes the malt industry less flexible than the hop industry.

What they refer to as the disconnect between BA member demand and U.S. malt supply can be seen in the increasing share of imported malt used by domestic brewers. There are several reasons for an increase in imported malt, shown in the chart at the top. Much of the malt is coming from Canada, in part because barley growing has moved north as a result of climate change. American brewers would much prefer to use malt grown somewhere in North America, and to have input on what is grown.

Processing will be just as big a deal. Like with hops, the investment extends beyond the fields.

Current estimates of U.S. malting capacity show the ability to malt between 2.2 and 2.3 million metric tons annually. given that the U.S. malting infrastructure is used not only to supply domestic demand but also Mexican brewers, industry insiders see total production as using 95 percent of that current annual capacity, but much of that capacity is committed and unavailable to craft brewers. Our analysis of consumption and production confirms that current uncommitted U.S. malting capacity is unable to meet current craft demand.

They project that brewers of all sizes will use 25 percent more malt by 2020. They figure the cost of expanding capacity will be $500 million at a minimum.

I remember attending a seminar at the 2007 Craft Brewers Conference, so we are talking not quite eight years ago, where the discussion focused on the cost of stainless steel and what it would take to build enough brewing capacity for BA members to reach ten percent market share. Simpler times, I guess.

Where are we going to grow all the hops we need?

Hop growing in the United States

A few post American Hop Convention thoughts, because I really should get back to research on the “not hops” book.

@LoftusRanches unleashed a spectacular seven-minute tweet storm yesterday that illustrates how quickly farmers in the Northwest have recognized a shift in hop demand and adjusted. This is not simple or risk free. Land, new trellis systems, getting plants in the ground is only the beginning. Adding picking, drying and processing capacity is expensive. We’re talking multiple millions of dollars, every year for the next several years.

But, wait, isn’t worldwide beer production flat? Yes, but this isn’t a matter of selling different varieties of hops to a new set of brewers. The big guys over there brew 3 million less barrels and the new guys here make 3 million more. Different varieties, but the same land and processing equipment. That’s because the members of the Brewers Association and breweries, in the United States and elsewhere, that makes similar beers don’t use hops like the ones brewing pale colored, lightly hopped beers.

It is not as simple as this math, but the conclusion would be the same if we used more precise numbers. Alex Barth, president of hop merchant John I. Haas, showed a chart that illustrated how hop usages has shrunk for more than a century. Brewers worldwide use about .15 pounds of hops per barrel. Chris Swersey of the Brewers Association showed one that indicated members surveyed used 1.43 pounds per barrel in 2014 (steadily growing since the rate was .95 in 2008).

So if BA members brew 3 million additional barrels in a year, and they came close to that in 2014, they might use 4.3 million more pounds of hops. Considering the yield of the varieties they want that takes almost 2,400 acres of land. The guys making lightly hopped beers actually brew them with varieties that yield more per acre. So not only might they need only 450,000 pounds of hops to brew 3 million barrels, but those hops could be grown on about 200 acres. Even rounding down we are talking about more than a 2,000-acre difference.

Swersey and BA economist Bart Watson have done the calculations on what quantities of raw materials association members will need if they are to reach the BA’s goal of selling 20% of the beers brewed in the U.S. by 2020. American brewers used about 22 million pounds of hops in 2014. They’ll need 50 million if they are to reach their goal in 2020.

That’s a lot of acres.

– To give you an idea of the speed with which farmers in Washington, Oregon and Idaho have reorganized their hop portfolios:
         * Cascade production has basically doubled in three years.
         * Centennial production has almost doubled in three years.
         * Citra production is up 3.75 fold in three years.
         * Simcoe production almost doubled in three years.
         * This was Year 2 for Mosaic and production already reached almost 1.5 million pounds. It took Centennial 23 years (until 2012) to reach that level.

IPA as share of beer growth– Farmers in the Northwest and in Germany grow 75 percent of the hops in the world, and that’s not changing. They are good at it. Plus they are growing the varieties popular in hop-forward beers, and Watson showed this slide as a reminder of how important beers with IPA in their names are to sales.

However, what’s going in across the country is dang interesting. Just 71 farming entities (those may include multiple farms) in the Northwest produced about 71 million pounds of hops last year, and they will grow about 10% additional acres this year. Hundreds of farmers across the rest of the country grew hops on roughly 1,000 acres, producing less than a million pounds.

What is their impact going to be? I haven’t found anybody to answer that question. If they are successful then they may solve a part of the acre problem. They’ve certainly drawn more attention to hops. It seems like every time a farmer in Kentucky or North Carolina or Maine plants hops it merits a story in the local paper. It reminds me of 20 years ago when brewpubs were a novelty. You’d walk into a new place and there would be a wall full of newspaper stories about it. That really hasn’t changed much. Newspaper people like to write about beer.

First there is the matter of growing the hops. Then there is the rest. “I get these calls every day (from would be hop growers),” said Sean McGree, hops manager at Brewers Supply Group, whose office is located in the Yakima Valley. “All they are worried about is getting their trellises in and hop going. They don’t realize that 60 percent of the quality that brewers see comes after the hops are picked.”

They’ve still got to be able to distribute (sell) what they grow. That infrastructure is a work in progress. Spencer Gray of Sugar Creek Hops in Indiana was part of the “Opportunities for family farms and smaller marketing operations” panels at the hop convention. His family planted five acres this year and to plans to sell hops from around the world as well as their own. “I saw an underserved market. The industry is so centralized,” he said. His plans are ambitious, including establishing a breeding program that incorporates native American hops, and he expects Sugar Creek will begin processing (pelletizing) hops for the next harvest.

Gray’s is one of dozens of interesting stories. For instance, several New York farms are marketing some of their hops as heirloom varieties that have a direct link to the nineteenth century. Pedersen Farms simply calls its own, “New York.” (I’m still waiting for a Double IPA called New York, New York.) Others are growing found varieties, natural crosses between hops imported from Europe up to 400 years ago and native American hops. “It’s like finding wild apples,” said Steve Miller of Cornell Cooperative Extension services. “A majority are so-so.”

Stay tuned.

*****

Map at top courtesy of John I. Haas, Inc.

Hop stat of the day: Cascade vs. Saaz

In 1982, 10 years after it was first released, farmers in the American Northwest planted Cascade hops on 6,111 acres. Twenty five years (2007) later they planted 1,303 acres.

I don’t think trendspotters would have predicted that growers would harvest 11,601,500 pounds of Cascade from 6,519 acres in 2014.

To put that in perspective, Czech Republic farmers harvested 11,346,280 pounds of Saaz hops in 2014.

In 2005, farmers in the Northwest produced 2,378,000 pounds of Cascade and Czech farmers harvest 14,995,860 pounds of Saaz.

So, a) Cascade production increased almost five fold since 2005, and b) last Cascade production in its primary area of production surpassed Saaz in its primary area of production (both are grown in other areas as well).

Hop contracts cover homebrewers, too

Before I finish a more complete report from last week’s American Hop Convention and the Hop Growers of America annual statistical report one quick bit of calming news for homebrewers. You will be able to buy hops this year and next and the one after. Really.

It appears there were some shockwaves when I reported the 2015 crop was basically sold out. Even though I wrote That does not mean homebrewers or new breweries or operating breweries that didn’t plan ahead won’t be able to buy hops.

A decent chunk of the hops already spoken for are committed to homebrewers. For instance, those one-ounce and one-pound nitrogen flushed bags from Hopunion account for about 10 percent of its sales. (A quick aside – the American Homebrewers Association estimates that homebrewers make 1% of beer brewed in the country, but they are 10% of Hopunion’s business. And the rest of the world thinks America’s small brewers use hops at a crazy rate.)

It still makes sense to plan ahead and pick up the varieties you want when you see them available – the plus being they’ll be shipped cold this time of year and you can monitor your own storage. Shortages may be surprising. For instance, U.S. Golding is already planted on limited acreage in Washington and the crop was a disaster. And although production of Centennial grew by a healthy amount it was still less than expected. The good news is yield was up for proprietary varieties like Citra, Mosaic and El Dorado.

There’s still an infrastructure problem that will affect everybody using hops, but more about that on Friday.

Hops update 01.16.15

The 2015 American hop crop — yes, the one that won’t be harvested until next August and September — is basically sold out.

That does not mean homebrewers or new breweries or operating breweries that didn’t plan ahead won’t be able to buy hops. It means that the hops, including new plantings, that farmers in the Northwest expect to harvest are spoken for. In most cases they are committed to breweries that have contracts, but some remain in the control of brokers.

And it means that brewers, particularly homebrewers, who know they are going to want particular varieties during the course of the year should buy then when a chance arises. Pellets stored at 26° F in nitrogen-flushed oxygen and light barrier bags will retain their aroma and alpha for years.

Pete Mahony, Director of Supply Chain Management and Purchasing at John I. Haas, gave brewers the news, which really shouldn’t have been news to them, Friday during a webinar for Masters Brewers Association of the Americas members. Just a few of the highlights follow, because there’s going to be plenty of hops news to write about in the next week. I’m headed to the American Hop Convention outside of San Diego.

1) Germany has returned to its traditional position as the world’s largest hop producer, in part because yields exceeded expectations. Although American farmers grew hops on about 8 percent more acres production was up only 2.5 percent, 3.5 percent below projections. (It is possible the 2015 crop could come in above projections, which would make more hops available post harvest.)

2) The shift from high alpha varieties to what are called aroma varieties continues. About 1,700 acres of high alpha varieties came out of the ground in 2014, and 4,900 of aroma went in. This matters because . . .

3) The most popular varieties tend to mature in basically the same several days, which puts additional strain on infrastructure under pressure.

4) There are now more farmers outside the Northwest states of Washingtown, Oregon, and Idaho growing hops than there are in those three states. What that means going forward is not at all clear. There are probably more than 100 growers in North Carolina alone, compared to 71 farming entities (those may include multiple farms) in the Northwest. But all of those farmers together don’t produce as many pounds of hops as some Northwest farms harvest in a single day.

5) Farmers in the Northwest will grow hops on an additional 4,000 to 5,000 acres this year, boosting acres to close to 43,000 (with an additional 1,000-plus acres elsewhere).

6) Hop prices are going up. We aren’t talking $30 a pound for Cascade hops, but infrastructure is expensive (an investment of between $20 to $30 million to start a 500-acre hop ranch from scratch).

I wrote about the shifts in production and pressure on infrastructure in two stores of Beer Advocate magazine (in November and the current, January, issue). Sorry, no link, but you can subscribe to the digital version of the magazine.